Product Description

This Door Controller was custom manufactured for a commercial elevator control application.

Capabilities Applied/Processes

Complete Turn Key Design

• Specification Creation
• Software
• Hardware
• Mechanical
• DFx

Surface Mount Technology Onsertion

• Paste Stencil (Lead Free)
• Laser date code marking
• Placement
• Reflow
• AOI

Through Hole Placement

• Hand Placement

Wave Solder (Lead-Free Solder)

• No Clean Atomized Flux application

Conformal Coat

• Dymax UV Curable Coating
• Selective spray coating
• UV Cure

De-Panel

• Rotating blade cutter

Final Assembly

• Mount PCB in housing
• Assemble heatsink to motor driver and housing
• Mount Relay to housing
• Multi Programming

Final Functional Test

• 100% Test of finished product
• Custom built tester (designed and built by Etratech)

Equipment Used to Manufacture Part

• DEK Horizon 265 Screen Printer
• Panasonic CM402L SMT Placement Line
• Vitronics 820 XmP 10 Zone Convection Reflow Oven
• Orbotech Vantage S-22 AOI
• Seho MWS 8240 Wave Solder
• Nordson/Asymtek SL-940E Selective conformal coating system
• Maestro Depaneling Cutter
• Custom Test Fixture

Material Used

• 2 layer FR4 PCB
• CYCOLAC VW300 Housing
• MAKROLON FR7087 Lid
• Lead Free
• RoHS compliant

In process testing performed

• Automated Optical Inspection (AOI)
• Full Functional Testing

Industry for Use

Static shielding packaging wrap and corrugated 1-up box

Packaging

Automotive

Industry for Use

• IP 65
• IEEE 802.15.4
• CANopen, EN 50235-4, DSP 417
• ASME-A17.1 / CSA-B44
• ASME-A17.5 / CSA-B44.1
• EN 81
• EN 12016
• UL508C
• FCC Part 15B / ICES-003
• FCC15.247 / RSS210
• RoHS

Standards Met

Door Controller

Product Name

Electronic automotive module